Processes
Embellishments

Die Cutting

Sharp, accurate cutting for shapes, cartons and apertures

Die-cutting delivers consistent, high-speed, shaped cutting that is perfect for packaging, sleeves, folders and anything needing structural accuracy.

Die Cutting Services

Why Die Cutting matters

  • Speed & precision – Perfect for medium to high volumes.
  • Structural consistency – Clean cuts, sharp corners and repeatable results.
  • Endless shapes - Windows, tabs, apertures, curves, tuck-flaps and more.
  • Cost-effective tooling – Custom dies deliver efficiency at scale.

Creative Die Cutting

  • Flatbed & Platen Die-Cutting - Ideal for cartons, sleeves, folders, and shaped marketing pieces.
  • Kiss-Cutting - Perfect for labels and sticker sheets.
  • Creasing & Scoring - Accurate fold lines for packaging and editorial work.
  • Perforation - Tear strips, vouchers and postal-friendly rips.

What this unlocks for your projectI

  • Luxury cartons with perfect fit and structure.
  • Presentation folders and shaped covers.
  • Windows for packaging reveals.
  • Technical packaging prototypes with precise folds.

Tech specs at a glance

  • Suitable for all common packaging boards and creative papers.
  • Die tooling is bespoke to your shape, we’ll advise blade height and rule.
  • Combine with foil/emboss/UV in the correct sequence for pristine edges.
  • We store dies for future reprints.

Design tips

  • Avoid internal radii smaller than 1 mm for strength.
  • Allow 1–2 mm tolerance around fit-critical areas.
  • Remember glue flap widths when designing cartons.

Die Cutting FAQ's

Essential tips and guidance to ensure your next project runs seamlessly.

Can you combine die-cutting with lamination?
Yes, lamination happens first, then the die-cutting.
Can you prototype before making the die?
Absolutely, our in-house prototyping team can cut samples first.
How long does tooling take?
Typically 2 to 4 working days depending on complexity.
Still have questions?

Fill in our enquiry form and we will get back to you as soon as we can.

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Let’s turn your creative ideas into a reality

Contact a Pressision Account Manager.

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