Processes
Embellishments

Die Cutting

Sharp, accurate cutting for shapes, cartons and apertures

Die-cutting delivers consistent, high-speed, shaped cutting that is perfect for packaging, sleeves, folders and anything needing structural accuracy.

Die Cutting Services

Why Die Cutting matters

  • Speed & precision – Perfect for medium to high volumes.
  • Structural consistency – Clean cuts, sharp corners and repeatable results.
  • Endless shapes - Windows, tabs, apertures, curves, tuck-flaps and more.
  • Cost-effective tooling – Custom dies deliver efficiency at scale.

Creative Die Cutting

  • Flatbed & Platen Die-Cutting - Ideal for cartons, sleeves, folders, and shaped marketing pieces.
  • Kiss-Cutting - Perfect for labels and sticker sheets.
  • Creasing & Scoring - Accurate fold lines for packaging and editorial work.
  • Perforation - Tear strips, vouchers and postal-friendly rips.

What this unlocks for your project

  • Luxury cartons with perfect fit and structure.
  • Presentation folders and shaped covers.
  • Windows for packaging reveals.
  • Technical packaging prototypes with precise folds.

Tech specs at a glance

  • Suitable for all common packaging boards and creative papers.
  • Die tooling is bespoke to your shape, we’ll advise blade height and rule.
  • Combine with foil/emboss/UV in the correct sequence for pristine edges.
  • We store dies for future reprints.

Design tips

  • Avoid internal radii smaller than 1 mm for strength.
  • Allow 1–2 mm tolerance around fit-critical areas.
  • Remember glue flap widths when designing cartons.

Die Cutting FAQ's

Essential tips and guidance to ensure your next project runs seamlessly.

Can you combine die-cutting with lamination?
Yes, lamination happens first, then the die-cutting.
Can you prototype before making the die?
Absolutely, our in-house prototyping team can cut samples first.
How long does tooling take?
Typically 2 to 4 working days depending on complexity.
Still have questions?

Fill in our enquiry form and we will get back to you as soon as we can.

Make enquiry

Explore other processes

Hot foil blocking by Pressision
Hot Foil Blocking
CNC engraved brass dies for razor-sharp details.
Embossing by Pressision
Embossing
Learn more about Embossing.
Debossing by Pressision
Debossing
Learn more about Debossing.
Spot UV by Pressision
Spot UV
Learn more about Spot UV.
Laser Cutting by Pressision
Laser Cutting
Learn more about Laser Cutting.
Die Cutting by Pressision
Die Cutting
Learn more about Die Cutting.
Edge Gilding & Colouring by Pressision
Edge Gilding & Colouring
Learn more about Edge Gilding & Colouring.
Duplex & Triplexing by Pressision
Duplex & Triplexing
Learn more about Duplex & Triplexing.
Lamination by Pressision
Lamination
Matt, gloss, soft touch, holographic and more.

Let’s turn your creative ideas into a reality

Contact a Pressision Account Manager.