Process E1

Pressision Process Codes

‍Each Pressision process has its own unique reference code, creating a simple common language between inspiration, design and production.

Use the codes alongside our physical process swatches to explore techniques, understand what’s possible and reference the processes you want to use within your project.

Our physical process swatches are currently in production and will be available to order soon via the website.

Embellishments Process E1

Hot Foil Blocking

Instant premium. We run CNC engraved brass top dies on letterpress-style foiling presses, handled by experienced craftspeople. Brass holds and distributes heat evenly, so edges stay razor-sharp, and gloss stays high, even on detailed crests and large solids.

We exclusively use Foilco foils, we’ve even produced their swatch books.

Why Hot Foil Blocking matters

Shelf impact that lasts - Metallic and holographic foils read at a distance and resist dulling.
Crisp detail, real tactility - Brass dies for clean edges and defined relief.
Brand control - Stable shades from Foilco’s library, repeatable results job-to-job.
Engineered gloss - Brass’s thermal stability keeps foils glossy across the sheet.

Creative Hot Foil Blocking

Foil palettes - Metallic, pigment, satin, clear and holographic, Foilco exclusive.
Combination dies - Single-pass foil and emboss for perfect registration.
Micro and macro - Hold fine hairlines and small type, lay down confident solids.
Multi-hit builds - Extra coverage on textured/uncoated stocks where needed.
On-brand effects - Foil-on-foil, tonal metallics, security tells with holo patterns.

What this unlocks for your project

Luxury covers and sleeves with registered seals and sculpted crests.
Short-run cartons with precise brand marks and high perceived value.
Invitations and limited editions that photograph beautifully and feel premium.

Tech specs at a glance

Tooling - Brass top dies (CNC-engraved) as standard; magnesium/brass options by run/detail, thermoset counters.
Presses - Multiple letterpress-style hot-foil platens for agility and control.
Foils - Foilco metallic, pigment, clear and holographic ranges (exclusive use).
Passes - Foil only or foil-emboss combination, optional multi-hit for coverage.
Stocks - Coated/uncoated papers and boards, works over laminates with the right grade.

Design tips

Dielines - Supply a vector dieline on a separate layer in a spot colour set to overprint.
Bleed and safety - 3 mm bleed minimum, keep critical content 3–5 mm from trim/crease.
Folds and panels - Gatefolds need narrowed inner panels, we’ll confirm exact undersizes.
Grain direction - Keep long grain parallel to folds for cleaner creasing.
Glues and flaps - Allow 6–10 mm glue flaps, avoid varnish/laminate in glue areas.
Perfs and drills - Leave clearance for perf ties, keep art clear of drill zones.
Proofing - We can supply a moke-up or test cut on your actual stock.

Quality you can see and feel

We pair CNC-engraved brass dies with the right counter, dwell and pressure for your stock and foil grade. Brass retains heat, delivering uniform lay and high gloss; our letterpress foilers let operators feel and fine-tune impression for consistent results across the run.

Sustainability‍

Foil applied to fibre-based paper/board is recyclable when specified correctly (ultra-thin metallic deposit). We’ll recommend board/film stacks that balance durability with end-of-life goals and avoid over-specifying coverage where a lighter touch will do.

Embellishments Process E1

Hot Foil Blocking

Why Hot Foil Blocking matters

Shelf impact that lasts - Metallic and holographic foils read at a distance and resist dulling.
Crisp detail, real tactility - Brass dies for clean edges and defined relief.
Brand control - Stable shades from Foilco’s library, repeatable results job-to-job.
Engineered gloss - Brass’s thermal stability keeps foils glossy across the sheet.

Creative Hot Foil Blocking

Foil palettes - Metallic, pigment, satin, clear and holographic, Foilco exclusive.
Combination dies - Single-pass foil and emboss for perfect registration.
Micro and macro - Hold fine hairlines and small type, lay down confident solids.
Multi-hit builds - Extra coverage on textured/uncoated stocks where needed.
On-brand effects - Foil-on-foil, tonal metallics, security tells with holo patterns.

What this unlocks for your project

Luxury covers and sleeves with registered seals and sculpted crests.
Short-run cartons with precise brand marks and high perceived value.
Invitations and limited editions that photograph beautifully and feel premium.

Tech specs at a glance

Tooling - Brass top dies (CNC-engraved) as standard; magnesium/brass options by run/detail, thermoset counters.
Presses - Multiple letterpress-style hot-foil platens for agility and control.
Foils - Foilco metallic, pigment, clear and holographic ranges (exclusive use).
Passes - Foil only or foil-emboss combination, optional multi-hit for coverage.
Stocks - Coated/uncoated papers and boards, works over laminates with the right grade.

Design tips

Dielines - Supply a vector dieline on a separate layer in a spot colour set to overprint.
Bleed and safety - 3 mm bleed minimum, keep critical content 3–5 mm from trim/crease.
Folds and panels - Gatefolds need narrowed inner panels, we’ll confirm exact undersizes.
Grain direction - Keep long grain parallel to folds for cleaner creasing.
Glues and flaps - Allow 6–10 mm glue flaps, avoid varnish/laminate in glue areas.
Perfs and drills - Leave clearance for perf ties, keep art clear of drill zones.
Proofing - We can supply a moke-up or test cut on your actual stock.

Quality you can see and feel

Sustainability‍

Hot Foil Blocking FAQ's

Essential tips and guidance to ensure your next project runs seamlessly.

Why do you use brass dies?

CNC-engraved brass holds and distributes heat evenly, giving sharp edges and a glossier lay, especially on fine detail and solids.

Do you have a preferred foil supplier?

Yes, Foilco. We’ve even produced their swatch books, so shade matching and availability are straightforward.

What’s the minimum type or line width I should use?

As a guide, use a minimum type size between 6pt and 7pt with a line strokes set no less than 0.25 mm (1pt). We’ll test your artwork on the chosen stock.

Still have questions?

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